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Machines for packaging baked and frozen products
Design and manufacture of integrated industrial systems for primary packaging, secondary cartoning, handling, and automated logistics.
Machines for the primary and secondary packaging of baked and frozen products
Through the synergy between specialized partner companies with over forty years of experience in primary and secondary packaging automation and close collaboration with leading players in the bakery sector, F.lli Cuomo has created a Business Unit and a range of turnkey solutions dedicated to the entire packaging, handling, and end-of-line logistics process for baked, flour-based, and frozen products.
Packaging Line Objectives
- Space optimization: flexible layouts and configurations adaptable to existing production environments.
- Timing Optimization: high-performance automation to eliminate downtime.
- Data and process optimization: integration with advanced technologies and Industry 4.0 standards.
Customer Care and Assistance
- Ordinary and scheduled maintenance
- Testing, start-up and staff training
- Remote Control and 24/7 Teleassistance
Custom design for bakery, pastry and frozen foods
Thanks to a high level of design and production flexibility, combined with the know-how of specialized technicians with over 40 years of experience in the sector, F.lli Cuomo is able to engineer and build completely customized lines and systems based on the specific operational needs of each customer.
Each project arises from a detailed analysis of the real production variables:
- Spaces and Layout: space optimization and seamless integration into existing facilities.
- Product Features: maximum care and delicacy in the treatment of fresh, leavened, fragile or frozen baked goods.
- Volumes and Production Destination: Scalable solutions designed for both the needs of the retail sector and for very large-scale industrial production.
Advanced automation, flow control and technology integration
Our Bakery division lines integrate high-performance automation alongside state-of-the-art hardware and software solutions to guarantee maximum operational continuity and zero waste:
- Automated and synchronised flow management: integrated control and feed systems for the continuous and smooth routing of cartons and products along the various stations of the line.
- Automatic counting and weighing systems: dynamic, fluid and ultra-precise management of product flows exiting ovens or freezing tunnels through advanced load cells and brushless motors.
- Inline inspection, machine vision and AI: systems for quality control and final product safety, integrable with detection technologies (metal detectors) and advanced artificial vision systems equipped with Artificial Intelligence and Machine Learning algorithms, capable of learning and selecting products in real time based on compliance and aesthetic parameters.
Bakery System Details
Primary packaging, handling and counting
- Gentle transport systems: Dedicated conveyors with adjustable speed (including specific belts for evacuation from the freezer and ZETA-shaped conveyors), designed to handle the baked product with the utmost care after the cooking, leavening or freezing phases.
- Bag forming – filling – closing machine (primary packaging): Automatic bagging machine fed by a dedicated reel unwinder, creating bespoke primary packaging using plastic film suitable for food contact with bakery, milled, and frozen products, ensuring maximum hygiene and insulation.
- Precision counting and dosing: Compact, high-performance machine for accurate counting and weighing of the product before filling the primary bag or container.
Secondary packaging, logistics and automatic sorting
- Automatic carton erection (Secondary packaging): multi-format machine equipped with a dedicated carton magazine for the automatic forming and squaring of shipping boxes.
- Box closing and sealing machines: Intelligent taping machines with three operating modes for the top sealing of cartons in order to eliminate machine downtime related to excess volumes.
- Roller conveyors and automatic end-of-line sorting: Motorized roller conveyor modules at the inlet and outlet for the conveying, flow management, and smooth evacuation of cartons ready for logistics and shipping.
